Laser Cutting
Profile cutting support for plates, brackets, structural elements, mechanism components and custom sheet-metal parts.
ENGINEERING-DRIVEN MANUFACTURING
Sheet Metal Fabrication
Sheet-metal component production support for vehicle structures, door systems, mounting brackets, enclosures and custom assemblies.
MANUFACTURING SUPPORT
Sheet-metal parts designed for manufacturing, assembly and vehicle integration
Sheet-metal components affect the strength, weight, dimensional accuracy, corrosion resistance and assembly quality of the final product. Material grade, thickness, bend geometry, hole positions, welding requirements and surface protection must be defined as one complete technical package.
TLG SYSTEMS provides engineering and production support for custom sheet-metal components manufactured from drawings, 3D data, samples or newly developed vehicle designs.
01
A manufacturable component begins with a controlled flat pattern
Bend allowance, tooling access, tolerances and assembly interfaces must be considered before the part reaches production.
FABRICATION CAPABILITIES
Custom sheet-metal production support
The manufacturing route is selected according to the component geometry, material, thickness, quantity, tolerances and intended application.
Precision Bending
Controlled forming of flanges, channels, brackets, boxes and application-specific bent geometries.
Drilling and Machining
Additional hole, thread, slot and interface operations according to the technical drawing.
Welded Components
Assembly of sheet-metal parts with brackets, profiles, bushes, reinforcements and machined components.
Prototype Parts
Prototype manufacturing for vehicle installation, assembly trials, functional checks and design validation.
Small and Medium Series
Repeat production support for vehicle projects, spare parts, low-volume programmes and supplier-capacity requirements.
COMPONENT TYPES
Sheet-metal parts for mobility and vehicle applications
Components can be supplied individually or integrated into mechanical, welded or vehicle installation assemblies.
01
Vehicle mounting and connection brackets
02
Door-mechanism and actuator mounting parts
03
Structural reinforcements and interface plates
04
Equipment supports, trays and mounting frames
05
Electrical and mechanical protective enclosures
06
Channels, gussets, covers and formed profiles
07
Prototype and replacement sheet-metal components
08
Customer-specific vehicle and industrial parts
DESIGN FOR MANUFACTURING
Technical details considered before production
Manufacturing feasibility is reviewed before release to reduce deformation, dimensional variation, assembly conflicts and unnecessary production cost.
01
Material and Thickness
Material grade and thickness selected according to loading, stiffness, weight and environmental exposure.
02
Bend Geometry
Bend radius, allowance, relief, flange length and tool accessibility reviewed for production feasibility.
03
Tolerance Strategy
Functional dimensions and assembly interfaces identified separately from non-critical geometry.
04
Assembly Sequence
Fastening, welding, access and installation requirements evaluated before final component release.
MATERIALS AND FINISHES
Material and surface protection according to the application
Material specifications and finishing processes are confirmed according to the customer drawing, operating environment and project requirements.
Carbon Steel
Structural parts, brackets and general assemblies
High-Strength Steel
Weight-sensitive and higher-load applications
Stainless Steel
Corrosion-resistant components and exposed applications
Aluminium
Lightweight covers, brackets and equipment parts
Powder Coating
Zinc Coating
Wet Painting
Anodising
Passivation
Customer-Specified Finish
PRODUCTION CONTROL
Consistent parts require controlled technical information
01
Drawing and Revision Control
Production is linked to the applicable technical drawing and approved revision.
02
First-Part Review
Initial parts can be evaluated before repeat production according to the agreed project scope.
03
Critical Dimension Control
Assembly interfaces, hole locations and functional dimensions are identified for inspection.
04
Process and Finish Verification
Required materials, coatings and additional processes are checked against the project definition.
PRODUCTION WORKFLOW
From technical data to finished sheet-metal component
01
Technical Review
Geometry, material, quantity, tolerances and finish requirements are evaluated.
02
Manufacturing Planning
Cutting, bending, machining, welding and finishing operations are defined.
03
Fabrication
Components are produced according to the agreed drawing and manufacturing route.
04
Inspection and Delivery
Required controls, finishing operations and delivery preparation are completed.
APPLICATION AREAS
Sheet-metal production for mobility and industrial projects
Bus and Coach Components
Minibus and Midibus Components
Door-System Parts
Vehicle Body Structures
Special-Purpose Vehicles
Rail Vehicle Components
Equipment Brackets
Protective Enclosures
Prototype Parts
Spare and Replacement Parts
Supplier Capacity Support
Second-Source Manufacturing
Project-specific manufacturing
Available materials, thickness ranges, tolerances, component dimensions, inspection requirements, finishes, quantities and delivery conditions are evaluated separately for every project. Final manufacturing requirements are confirmed through the agreed quotation, technical drawing and project documentation.
REQUEST A TECHNICAL REVIEW
SEND PRODUCTION DATA
Send your drawing, 3D data or component sample information
Include the required quantity, material, thickness, finish and delivery schedule for an initial manufacturing review.