Drawing-Based Production
Manufacturing according to customer drawings, material specifications, tolerances and technical notes.
ENGINEERING-DRIVEN MANUFACTURING
Mechanical Component Manufacturing
Custom mechanical component production for vehicle systems, door mechanisms, prototypes, spare parts and small-to-medium series.
MANUFACTURING SUPPORT
Mechanical components developed around function and production
A mechanical component must operate correctly within the complete assembly. Material, geometry, loading, wear, lubrication, tolerances, surface treatment, corrosion resistance and installation conditions must therefore be considered together.
TLG SYSTEMS supports the engineering and production of custom mechanical parts from technical drawings, 3D data, physical samples or newly developed concepts.
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The correct part is defined by its function—not only its dimensions
Material properties, fits, surface condition, loading and assembly interfaces determine whether a component will perform reliably.
PRODUCTION CAPABILITIES
Custom mechanical component manufacturing support
The production route is defined according to geometry, material, function, tolerance requirements, quantity and intended application.
Sample-Based Production
Measurement, technical definition and production support for existing, replacement or discontinued components.
Reverse Engineering
Functional assessment, measurement, material review and technical documentation of existing mechanical parts.
Prototype Components
Prototype production for functional testing, assembly verification, vehicle integration and design development.
Spare and Replacement Parts
Production support for hard-to-source, discontinued or customer-specific mechanical components.
Small and Medium Series
Repeat production for vehicle programmes, mechanisms, spare parts and low-volume industrial requirements.
COMPONENT TYPES
Mechanical parts for vehicle and access systems
Components can be manufactured as individual parts, matched part sets or elements of a complete mechanical assembly.
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Shafts, pivot shafts and drive shafts
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Pins, bushes, sleeves and spacers
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Mechanical linkages, arms and connection elements
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Door-mechanism and actuator components
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Motor brackets and mounting interfaces
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Threaded, stepped and custom machined parts
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Mechanical locking and emergency-system parts
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Customer-specific vehicle and industrial components
COMPONENT ENGINEERING
Technical requirements considered before production
Component details are reviewed according to the operating conditions and the requirements of the complete mechanical system.
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Functional Loads
Static, dynamic, impact and cyclic loading conditions are considered according to the available project data.
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Fits and Tolerances
Running fits, press fits, alignment requirements and assembly clearances are defined according to function.
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Wear and Surface
Contact conditions, friction, lubrication, hardness and surface finish requirements are evaluated.
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Vehicle Environment
Corrosion exposure, temperature, contamination and service access are considered during component definition.
MANUFACTURING METHODS
Production processes selected according to the component
A component may require several manufacturing and finishing processes. The required route is confirmed after reviewing the technical data and production quantity.
CNC Turning
Shafts, pins, bushes, sleeves and rotational parts
CNC Milling
Brackets, blocks, arms, plates and custom geometries
Laser Cutting and Bending
Sheet-metal interfaces, brackets and formed parts
Welding and Assembly
Multi-part components, supports and mechanical groups
Surface and Heat Treatment
Wear resistance, hardness and corrosion protection
MATERIALS AND FINISHES
Material selection according to mechanical function
Carbon and Alloy Steels
Shafts, pins, highly loaded parts and general mechanical components.
Stainless Steel
Components requiring corrosion resistance and durable exposed surfaces.
Aluminium Alloys
Lightweight brackets, housings, arms and prototype components.
Engineering Plastics
Guides, bushes, wear parts, insulators and low-friction components.
Hard Chrome
Zinc Coating
Black Oxide
Heat Treatment
Anodising
Powder Coating
Customer-Specified Finish
PRODUCTION CONTROL
Technical control from definition to delivery
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Drawing and Revision Control
Production information is linked to the applicable drawing, specifications and revision level.
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Material and Process Definition
Material grades, treatments and required processes are confirmed before production.
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Critical Dimension Inspection
Functional dimensions, fits and assembly interfaces are identified according to project requirements.
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Final Condition Review
Surface treatment, threads, interfaces and delivery condition are reviewed before shipment.
PRODUCTION WORKFLOW
From technical requirement to finished component
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Technical Review
Drawing, sample, material, quantity and functional requirements are evaluated.
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Component Definition
Geometry, tolerances, materials, treatments and inspection points are confirmed.
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Manufacturing
Components are produced according to the controlled technical definition.
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Inspection and Delivery
Required controls, finishing processes and delivery preparation are completed.
APPLICATION AREAS
Mechanical components for mobility and industrial projects
Bus and Coach Components
Minibus and Midibus Components
Door Mechanisms
Special-Purpose Vehicles
Rail Vehicle Components
Prototype Systems
Spare and Replacement Parts
Low-Volume Production
Supplier Capacity Support
Second-Source Manufacturing
Project-specific manufacturing
Manufacturing feasibility, material availability, tolerances, inspection scope, treatments, quantities and delivery conditions are evaluated separately for every component. Final production requirements are confirmed through the agreed quotation, technical drawings and project documentation.
REQUEST A TECHNICAL REVIEW
SEND PRODUCTION DATA
Send your drawing, 3D data or component sample information
Include the required quantity, material, finish, application and delivery schedule for an initial production review.